EU Packaging Regulation (PPWR): Regulation (EU) 2025/40
PPWR in Fulfillment: What companies need to know about the EU Packaging Regulation in 2026
The PPWR makes packaging in Europe newly measurable and subject to documentation: PFAS limits, recyclability and empty-space rules become an operational task in fulfillment and logistics, as do proving conformity and clarifying who holds which PPWR role. FIEGE breaks down what companies should review and prioritize in their packing processes now.
Overview
What is the PPWR, and why does it affect your fulfillment?
The PPWR (Packaging and Packaging Waste Regulation) is the EU's new packaging regulation, officially Regulation (EU) 2025/40, adopted by the European Parliament and the Council on 19 December 2024 as part of the European Green Deal. It entered into force on 11 February 2025. Most obligations and requirements apply from 12 August 2026 and will replace the German Packaging Act (VerpackG) in the medium term.
The goal: significantly reduce packaging consumption in the EU, improve recyclability, strengthen the circular economy. What sounds abstract becomes concrete in day-to-day fulfillment: the regulation defines new limits for empty space, bans certain substances in food packaging, tightens recycling quotas and requires complete documentation.
For fulfillment service providers and their customers, this means: packing processes need to be adjusted, packaging materials reviewed and documentation systems built, all within an ambitious timeline.
Important to understand: the PPWR will replace the German Packaging Act (VerpackG) in the medium term. Until the transition periods expire, both sets of rules apply in parallel. That creates planning uncertainty, but also the opportunity to get positioned correctly early on.
In the sections below, we break down which PPWR requirements matter most for operational fulfillment, how industries differ, and which steps companies should prioritize now.
Who is affected? Roles under the PPWR
The PPWR defines clear responsibilities along the supply chain. The roles determine which obligations apply to your company:
- Manufacturer (Art. 3(1)(13)): the PPWR's conformity role. The manufacturer is not necessarily the company that physically produces the packaging, but regularly the actor that has packaging or a packaged product developed or produced under its own name or trademark. Supplementary indicators under the Commission guidance — above all for unbranded packaging: who orders the packaging, and who makes the design and specification decisions?
- Producer (Art. 3(1)(15)): the PPWR's EPR role. The producer is the manufacturer, importer or distributor that first makes packaging or packaged products available in the respective member state — or unpacks packaged products there without being an end user. As a rule of thumb, this is usually the actor that opens the supply chain in the country where the packaging will later become waste; what is legally decisive, however, is the first making available. This entails registration, volume data and financing of collection, sorting and recovery.
- Supplier (Art. 3(1)(16)): anyone who supplies packaging or packaging material to a manufacturer, in practice the company that makes or trades packaging in the upstream supply chain. The supplier provides the material evidence (e.g. PFAS test reports, recycled-content shares, recyclability assessments) that manufacturers and fulfillment service providers build on.
- Importer (Art. 3(1)(17)): anyone who imports packaging from a third country into the EU.
- Distributor (Art. 3(1)(18)): anyone who resells or passes on packaging within the EU.
- Final distributor (Art. 3(1)(21)): anyone who delivers packaged products to end users — consumers or professional end users — including re-use and refill.
- Fulfillment service provider (FSP) (Art. 3(1), third subparagraph, PPWR in conjunction with Art. 3(11) of Regulation (EU) 2019/1020; obligations: Art. 20): anyone who provides at least two of the services warehousing, packaging, addressing or dispatching without owning the goods. The specific PPWR role follows from the activity: a 3PL is often a purely operational service provider, but can trigger obligations of its own if it selects or fills packaging, provides it under its own name or in a white-label model, unpacks imported goods or repacks them into smaller shipments.
For fulfillment service providers, this makes clean role, data and evidence clauses in customer contracts essential.
This classification follows the Commission guidance on Regulation (EU) 2025/40. Legally binding are the PPWR itself and its subsequent interpretation by the competent authorities and courts.
What counts as packaging, and what is packaging material?
Packaging, under Art. 3(1)(1) PPWR, is an item, regardless of material, that an economic operator intends to use for the containment, protection, handling, delivery or presentation of products to other economic operators or end users. What matters is function and intended purpose, not merely whether an item is made of paper, cardboard, plastic or textile.
Packaging material, by contrast, is the substance or component a packaging item is made of: for example cardboard, paper, plastic film, adhesive, coating, inlay, cushioning or filling material. Materials or individual components are not automatically packaging. They become relevant under the PPWR when they are part of a packaging unit or fulfill a packaging function themselves.
For fulfillment practice: a shipping carton, a mailing bag or a filled service container is regularly packaging. A raw paper web, a film roll or an adhesive starts out as packaging material. Inlays, labels, bags, coatings and filling material still need to be considered, because they can affect the conformity, recyclability, PFAS assessment and material labeling of the packaging as a whole.
The most important changes at a glance
| Topic | Article | Start | Core obligation |
|---|---|---|---|
| Substance restrictions (incl. PFAS) | Art. 5 | from 12 Aug 2026 | PFAS limits for food-contact packaging |
| Recyclability | Art. 6 | from 1 Jan 2030 · criteria from 2028 | Recyclability, design-for-recycling grades A–C (from 2038 only A/B) |
| Minimum recycled content (plastics) | Art. 7 | from 1 Jan 2030 | Minimum quotas per category, incl. 35% for other non-contact-sensitive plastic packaging |
| Compostability | Art. 9 | from 12 Feb 2028 | Fruit/vegetable stickers, tea bags etc. |
| Minimization (empty space) | Art. 10/24 | from 1 Jan 2030 or per implementing act | Max. 50% empty space for grouped, transport and e-commerce packaging |
| Ban on certain single-use packaging | Art. 25, Annex V | from 1 Jan 2030 | Incl. single-use grouped packaging, fresh fruit/vegetables < 1.5 kg, HORECA on-site consumption, hotel miniatures, very lightweight plastic bags; exemptions possible |
| Re-use | Art. 11 | from 12 Aug 2026 | Requirements for reusable packaging |
| Labeling (QR code) | Art. 12 | from 12 Aug 2028 | Harmonized labeling with QR code |
| Basic labeling & traceability | Art. 15 | from 12 Aug 2026 | Unique identifier (type/batch/serial number) plus the manufacturer's trade name and contact details |
| Information/reporting obligations | Art. 28, 32, 44, 55 | from 12 Aug 2026 | Information duties, volume data from 2027 |
| Extended producer responsibility (EPR) | Art. 45 | Registers from 2027 | Registration per member state, volume reporting & financing of collection, sorting and recovery; until the PPWR registers launch, the national systems continue to apply (in Germany: LUCID under the VerpackG) |
| Conformity assessment | Chapter VII | from 12 Aug 2026 | Product assessment procedure |
PPWR vs. VerpackG: what actually changes?
The PPWR is an EU regulation and applies directly in all member states. The German Packaging Act (VerpackG) remains authoritative for national implementation until the transition periods expire. After that, it will be replaced step by step by the PPWR.
What stays similar: the system participation obligation, registration with the Central Agency, the principle of product responsibility.
What changes: EU-wide harmonized empty-space limits (previously unregulated at national level), binding recycled-content quotas with concrete phased schedules, harmonized QR-code labeling obligations, extended producer responsibility (EPR) from 2027 with registration required in each relevant EU member state. Important: until the PPWR registers launch, the existing national registration obligations remain in force — in Germany the LUCID registration under the VerpackG. EPR (Extended Producer Responsibility) obliges the producer within the meaning of the PPWR to bear the costs of collecting, sorting and recovering its packaging.
For operational practice: companies that already work VerpackG-compliant have a solid foundation, but need to upgrade significantly in the areas of empty space, material documentation and labeling.
Who bears PPWR responsibility: manufacturer, producer or fulfillment service provider?
The PPWR separates responsibility by role. The manufacturer under Art. 3(1)(13) is responsible for the packaging's conformity with sustainability and labeling requirements, in particular for technical documentation, conformity assessment and the EU declaration of conformity. The producer under Art. 3(1)(15) bears the EPR responsibility in the respective member state, i.e. registration, volume reporting and financing of collection, sorting and recovery.
EPR financing covers the waste phase of the packaging, i.e. what happens after it becomes waste at the end customer:
- Collection: collecting the used packaging (e.g. Germany's yellow bag/bin, collection schemes)
- Sorting: separating the collected volume into material fractions (paper, PET, film …)
- Recovery: material recycling or energy recovery
Fulfillment service providers (3PLs) are not automatically liable for every customer's packaging. They can, however, incur obligations of their own if a 3PL selects, fills or brands packaging itself, unpacks imported goods or repacks them into smaller units. Under the Commission guidance, logistics companies that repack goods can even be the producer of the transport packaging, even if they do not own the products.
New from 12 August 2026 — evidence requirement in B2C fulfillment (Art. 45(7)–(9)): producers offering to consumers in the EU must provide their fulfillment service provider with their EPR registration information and a self-certification when the contract is concluded. The fulfillment service provider must use its best efforts to verify this information — and suspend its services for that producer if the information is missing and is not supplied. For brands and retailers this means: without valid registration(s), a fulfillment partner may not work for you from the deadline onwards. Clarify registration numbers and responsibilities before August 2026.
In practical terms: it is not only "who places it on the market?" that needs clarifying, but who makes the design decisions, who fills or uses the packaging, in which member state the packaging is first made available, and who supplies the evidence. Depending on the arrangement, conformity evidence (e.g. PFAS test reports, recycled-content shares, recyclability assessments) must be able to flow in both directions: if the 3PL selects the packaging itself (manufacturer role), it hands the evidence over to its client. If the client purchases or specifies the packaging itself, it provides the evidence to the 3PL; the 3PL should request it as a matter of due diligence anyway.
What penalties can PPWR violations trigger?
The PPWR itself does not set uniform fine levels. Art. 68 of Regulation (EU) 2025/40 obliges the EU member states to enact effective, proportionate and dissuasive penalties at national level by 12 February 2027.
In Germany, the Packaging Law Implementation Act (VerpackDG) will implement the PPWR and is set to replace the VerpackG. The Federal Government adopted the cabinet draft on 11 February 2026; entry into force is scheduled for 12 August 2026, with the parliamentary procedure still ongoing (as of June 2026).
A penalty is usually preceded by a staged procedure (Art. 62): if the declaration of conformity is missing or incomplete, market surveillance authorities first require corrective action; if the deficiency persists, the packaging can be taken off the market (sales ban, withdrawal, recall). A valid declaration of conformity is therefore effectively a precondition for market access.
Consequences to expect in case of violations:
- Fines under the VerpackDG draft: tiered by violation, up to €500,000, plus the disgorgement of economic benefits
- Sales bans for non-compliant packaging and the products it contains
- Public listing with the German Central Agency Packaging Register (LUCID) for repeated violations
- Exclusion from tenders and B2B supply relationships that require PPWR conformity as a mandatory criterion
Operational risks often arise even before any official sanction, for instance when wholesalers or platforms such as Amazon require PPWR conformity evidence as a listing prerequisite.
What about existing stock: goods sitting in the warehouse before 12 August 2026?
What matters is not the production or storage date, but whether the packaging was already first placed on the market before the deadline — that is, first made available on the Union market (Art. 3(9)/(10)):
- Already placed on the market — for example goods a retailer took over from its supplier before the deadline: grandfathered; they may continue to be made available and sold off.
- Not yet placed on the market — for example produced but not yet supplied goods held by the manufacturer or importer, even if they are physically sitting in a logistics warehouse: from the deadline, the requirements applicable at that time apply, in particular the substance restrictions under Art. 5.
Important: there is no full-conformity cliff — the obligations phase in over time (PFAS from 2026, harmonized labeling from 2028, recyclability and recycled content from 2030). For practice: document for each stock item when and to whom it was first supplied — this evidence decides whether grandfathering applies. Where the conformity status is unclear, higher-risk packaging should not be used for the time being.
How can I make my product packaging PPWR-compliant?
From 2026, two requirements take priority: the restriction of hazardous substances and traceability:
- PFAS limits (from 12 August 2026): certain PFAS may only be present in very low concentrations, with limits for individual substances and for the sum of several PFAS. If the total fluorine content exceeds a threshold, polymeric PFAS must also be taken into account.
- Manufacturer attribution (from 12 August 2026): the packaging must be clearly attributable to its manufacturer (Art. 15): via a type, batch or serial number plus the manufacturer's trade name or trademark and contact details. This information can also be provided digitally, for example via a QR code.
QR-code labeling comes later and in stages: harmonized material labeling from 12 August 2028 (Art. 12(1)) and, for reusable packaging, re-use information from 12 February 2029 (Art. 12(2)). It is therefore not a requirement for 2026.
Which packaging materials meet the PPWR requirements?
The PPWR does not prescribe any particular material across the board. From 2026, the first priority is complying with the limits for substances of concern. By 2030, it also becomes relevant whether the material is resource-efficient and recyclable. The packaging should:
- be separately collectable, sortable and recyclable at scale,
- use as little material and take up as little volume as possible,
- contain no non-permissible or heavily restricted substances,
- for plastics, meet the required minimum recycled content.
Suitable options therefore include recyclable paper, cardboard or plastic packaging, packaging with verifiable recycled content, or reusable solutions. Ultimately, the intended use decides.
Operational implementation
What does the PPWR mean for companies, and where can FIEGE help?
The PPWR is not just a legal matter. It changes role clarification, packaging design, material selection, packing logic, supplier management and conformity documentation. That is exactly where regulation turns into operational work in fulfillment.
Set up a role matrix
Together with customers, FIEGE can make visible who holds which role and obligation per mandate, destination country, packaging type and process step: from packaging decisions and filling through evidence to volume reporting and data handover. Because the EPR obligation is member-state-specific, in cross-border shipping it can break down to shipment and destination-country level.
Review packaging and reduce empty space
FIEGE can analyze packing processes, carton ranges and the use of filling material to measurably reduce empty space and cut material consumption and transport volume.
Make materials PPWR-ready
Together with customers and packaging partners, PFAS risks, recyclability, recycled content and re-use options can be assessed, industry-specific rather than one-size-fits-all.
Anchor evidence in the process
The real challenge lies in reliable data: which packaging was used, which evidence is on file, which volumes were consumed? FIEGE can bring this information closer to the WMS, the packing station and reporting.
Close loops and document material flows
Where packaging can be kept in circulation, FIEGE, together with customers and partners, offers circular building blocks: take-back, sorting and recycling logistics with reliable material-flow data (the operational basis for EPR volume reporting) as well as re-use systems such as Multiloop. Targeted where it makes economic and ecological sense, not across the board for every packaging type.
Not every packaging item becomes compliant overnight. What matters is a traceable, documented path to compliance, step by step.
The 5 critical areas
Which PPWR requirements are critical for fulfillment?
Five PPWR requirements are critical for fulfillment operations, listed here by urgency:
- Conformity assessment and documentation from 12 Aug 2026
- PFAS restrictions in food-contact packaging from 12 Aug 2026
- Labeling & traceability basic obligations (Art. 15) from 2026, harmonized QR code (Art. 12) from 2028 from 12 Aug 2026
- Empty-space optimization max. 50% (or per implementing act) from 2030
- Recyclability with minimum recycled content from 2030
Each area directly affects packing processes, material decisions and WMS-based documentation.
Empty-space optimization: the 50% cap and what it means for the packing process
Empty space in a parcel is not just a packaging-regulation issue. It costs money. The PPWR turns it into a regulatory obligation.
What the PPWR requires
From 1 January 2030 (or three years after the corresponding implementing act, whichever is later), the empty-space ratio of grouped packaging, transport packaging and e-commerce packaging may not exceed 50%. Packaging that artificially inflates the perceived volume, for example through false bottoms or unnecessary layers, is generally prohibited (Art. 24 of Regulation (EU) 2025/40).
What this means for your fulfillment
Every cubic centimeter of air in a parcel drives up transport costs and filling-material consumption and worsens the sustainability profile. In fulfillment practice this means: carton ranges need to be reviewed, packing logic in WMS systems needs an update, and packing staff need clear guidelines for carton selection.
How we already put this into practice today: to reduce empty space and filling material, we have integrated packaging machines with 3D scanners at our Emmerich and Apfelstädt sites: they measure the length, height and width of each product, calculate the smallest possible carton size and cut, fold and erect the cardboard to fit exactly, without any filling material. At our Großbeeren and Budapest sites, volume reducers lower the height of already-filled cartons to the minimum; this cuts empty space and filling material and, through smaller parcels, makes better use of transport capacity. What we implement today for efficiency and sustainability reasons becomes mandatory under the PPWR: from 1 January 2030, the 50% empty-space cap applies to grouped, transport and e-commerce packaging (Art. 24(1)); for fillers of sales packaging, a qualitative minimization obligation applies as early as 12 February 2028 (Art. 24(4)).
PFAS restrictions: what the limits mean for food fulfillment
From August 2026, PFAS in food-contact packaging are only permitted within the strictest limits. This affects more materials than many expect.
What the PPWR requires
From 12 August 2026, packaging that comes into contact with food may only contain certain PFAS (per- and polyfluoroalkyl substances) in limited quantities: at most 25 ppb per individual substance and 250 ppb in total. In addition, a threshold of 50 ppm applies to PFAS (including polymeric PFAS). Limits also apply to other substances: lead, cadmium, mercury and hexavalent chromium, with a combined maximum of 100 mg/kg (Art. 5 of Regulation (EU) 2025/40). In testing practice, an additional rule applies: if total fluorine exceeds 50 mg/kg, evidence of the PFAS source is required; this value is not a separate Art. 5 limit.
What this means for your fulfillment
Anyone packing or repacking food products needs to check the entire packaging chain for PFAS conformity: from the primary packaging material through inlays to adhesives and coatings. Fulfillment service providers working for food customers need evidence from their material suppliers and must document it.
“The PFAS issue goes beyond the obvious food packaging. Refrigerated packaging, insulating inlays and certain moisture-resistant cardboard grades can be affected as well.”
Recyclability: from design for recycling to minimum recycled content
The recycling requirements come in stages, and they narrow material choice in the packing process by regulation.
What the PPWR requires
- From 2028: the European Commission defines criteria for design for recycling (Art. 6(4)).
- From 2030: packaging must meet the harmonized design-for-recycling criteria; plastic packaging is subject to minimum recycled content per packaging type and format (Art. 6, 7).
- From 2035: packaging must be suitable for recycling at scale.
- From 2038: design for recycling at performance grade A or B (80%) at minimum.
- From 2040: higher recycled-content quotas per category.
| Category | from 1 Jan 2030 | from 1 Jan 2040 |
|---|---|---|
| Single-use plastic beverage bottles | 30% | 65% |
| Contact-sensitive packaging, mainly PET | 30% | 50% |
| Contact-sensitive packaging, other plastics | 10% | 25% |
| Other plastic packaging (non-contact-sensitive) | 35% | 65% |
Fulfillment reading aid: for e-commerce shipping packaging such as mailing bags, polybags, films or air cushions, the relevant category is often "other plastic packaging (non-contact-sensitive)", i.e. 35% from 2030 and 65% from 2040.
What this means for your fulfillment
Mono-material solutions gain importance because they are easier to recycle. Composite materials, such as cardboard with a plastic coating, become problematic. Fulfillment service providers need to systematically review their packaging material portfolios and switch where necessary.
Re-use & reusable packaging (Art. 11)
From August 2026, reusable packaging must be operated within a re-use system with a collection incentive. From 2030, binding re-use quotas apply and continue to rise through 2040:
| Packaging type | from 2030 (binding) | from 2040 (endeavour target) |
|---|---|---|
| Transport, sales & e-commerce packaging (serving transport purposes) | 40% | 70% |
| Beverage packaging | 10% | 40% |
| Grouped packaging (boxes; excluding paper and cardboard) | 10% | 25% |
How to read this: the 2030 figures are binding quotas, the 2040 figures endeavour targets. Important for carton-based fulfillment processes: the grouped-packaging target covers boxes except those made of paper or cardboard (Art. 29(5)), and the 40% quota applies to transport and sales packaging serving transport purposes — in the formats listed in Art. 29(1) (pallets, boxes, pallet wrappings, strapping bands and others).
In addition, certain single-use packaging may no longer be placed on the market from 2030: for example shrink wrap and grouped-packaging films used to bundle goods, and single-use plastic packaging for fresh, unprocessed fruit and vegetables.
Definition
Closed-loop logistics
“Closed-loop logistics describes a closed material and goods cycle in which products, materials or packaging are systematically returned after use, reconditioned, reused, resold or recycled. The aim is to keep resources in circulation, avoid waste and maximize the value of recovered materials or products.”
Official FIEGE definition (translated from the German original) · Source: FIEGE Sustainability Report 2025 (German), p. 58
Labeling: from basic traceability to the QR-code obligation
Labeling comes in two stages: basic traceability information from August 2026, the machine-readable QR code with standardized information from 2028.
What the PPWR requires
From 12 August 2026, a basic labeling obligation for traceability already applies (Art. 15): packaging must carry a unique identifier, such as a type, batch or serial number, and show the manufacturer's trade name or trademark as well as a postal address and an electronic point of contact. This information can also be provided digitally, for example via a QR code.
The harmonized material labeling follows in stages: from 2026, the EU will gradually adopt implementing acts on the new labeling requirements (Art. 12). From 12 August 2028 at the earliest, packaging must carry harmonized, clearly legible labeling on its material composition, including digital information via QR code (Art. 12(1)). For reusable packaging, separate labeling including a re-use QR code applies only from 12 February 2029 (Art. 12(2)). For certain packaging, information on compostability, reusability or recycled content is added. Misleading environmental labeling is prohibited (Art. 12(8)).
What this means for your fulfillment
Already for 2026, it needs to be clear whose identifier and brand appear on the packaging and how type, batch or serial numbers are carried in the WMS. This concerns not only primary packaging (producer responsibility) but potentially shipping packaging as well. Fulfillment service providers need to clarify who is responsible for labeling the shipping packaging and whether existing labeling processes need to be adjusted.
Documentation: conformity evidence and retention obligations
Documentation requirements expand considerably. What matters is being able to produce reliable conformity evidence and material data at any time.
What the PPWR requires
From 12 August 2026, the conformity assessment rules under Chapter VII apply (Art. 5–12, 24, 27). Declarations of conformity must be retained for 5–10 years. Manufacturers bear the conformity documentation; producers in the EPR sense must report volume data to the competent authorities from 2027 (Art. 44). The EU declaration of conformity is thus effectively a precondition for market access. If it is missing or incomplete, a staged procedure applies (Art. 62): first a corrective-action order, and in escalation, sales restrictions.
What this means for your fulfillment
The declaration of conformity applies per packaging type, not per shipment. Fulfillment service providers still need reliable data on the packaging used and the volumes consumed, for example for EPR volume reporting and audits. WMS integration and systematic packaging data management help here.
The conformity assessment procedure in two steps
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Prepare the technical documentation
It describes the design and intended use of the packaging, the materials used and the technical specifications, as well as the assessment of requirements such as recyclability, packaging minimization and reusability.
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Issue the EU declaration of conformity
With it, the manufacturer confirms that the packaging meets the PPWR requirements. It must follow the structure set out in Annex VIII of the PPWR.
Industry differences
How does the PPWR differ by industry?
The PPWR hits industries with different force: Healthcare, Pharma & MedTech through PFAS barriers in sterile packaging and the dual regulation of MDR and PPWR. Consumer Goods through SKU variety and bundles that complicate empty-space optimization. Fashion & Lifestyle through high return rates and polybag standards that run up against the re-use requirements of Art. 11. FMCG through the PFAS limits for contact packaging from 12 Aug 2026. Retail through fragility, brand staging and unboxing expectations that conflict with the over-packaging rules of Art. 24. Industrial Goods through transport and grouped packaging, to which empty-space, recycling and re-use requirements equally apply.
We see this first-hand with our customers, and that is exactly why the industry perspective is essential for meaningful PPWR preparation.

Healthcare, Pharma & MedTech
Challenge
Sterility and barrier requirements collide with recyclability rules. Pharma blisters and sterile packaging often rely on PFAS-like barrier layers. Medical devices must comply with both the MDR (Medical Device Regulation) and the PPWR at the same time.
Approach
Systematically evaluate PFAS-free barriers, develop alternative film concepts for sterile packaging, and couple batch tracking with packaging documentation so that conformity evidence converges at product and packaging level.
FIEGE case study from the 2025 Sustainability Report
For a healthcare customer, FIEGE collects used medical devices and packaging decentrally from hospitals and practices and returns them to a central FIEGE logistics center. There, the products are recorded, inspected and, depending on their condition, reused, reconditioned or sent for recycling, documented in full compliance with the PPWR and MDR.
Source: FIEGE Sustainability Report 2025 (German), p. 56

Consumer Goods
Challenge
Product variety creates complexity in carton sizes. Gift packaging and bundles complicate empty-space optimization. Seasonal packaging (Christmas, promotions) must be compliant as well.
Approach
Modular carton systems, algorithm-based carton selection in the WMS, less filling material through intelligent inlays.
FIEGE case study from the 2025 Sustainability Report
For a growing consumer goods and lifestyle company with high return volumes, FIEGE built a refurbishment unit plus an end-to-end closed-loop model. The result: significantly lower disposal costs, preserved merchandise value with financial effects in the six figures in some cases, and additional revenue through re-commerce.
Source: FIEGE Sustainability Report 2025 (German), p. 59

Fashion & Lifestyle
Challenge
High return rates, seasonal peaks, polybags as the packaging standard. Under the PPWR, returns packaging must be compliant too, and the re-use requirements (Art. 11) fundamentally challenge polybag-based processes.
Approach
Reusable mailing bags, returns-ready packaging, less empty space through flexible packaging formats.

FMCG
Challenge
PFAS limits from August 2026, temperature-protection packaging often made of composite materials, cold-chain packaging must be food-compliant and recyclable at the same time.
Approach
PFAS-free insulation concepts, alternative coolant materials, supplier assessments for all packaging close to the product.

Retail
Challenge
Omnichannel processes, store and online packaging, returns and brand staging must align with empty-space and over-packaging rules.
Approach
A consistent packaging logic across channels, returnable shipping formats and data-driven carton selection for fast-moving ranges.

Industrial Goods
Challenge
B2B is dominated by transport and grouped packaging: pallets, crates, films, strapping and technical protective packaging for heavy or sensitive goods. These also fall under the PPWR, from the empty-space rule (Art. 24) through recyclability to re-use targets for transport packaging (Art. 29). Composite and foam protective packaging complicates recyclability.
Approach
Expand reusable load carriers and container loops, switch protective packaging to mono-materials, measure empty space for grouped and transport packaging as well, and document packaging data along the B2B supply chain as the basis for conformity and EPR evidence.
Roadmap
When does each PPWR obligation apply?
The PPWR obligations phase in over time: substance restrictions (PFAS), re-use, basic traceability labeling, information and reporting obligations and conformity assessment from 12 Aug 2026. EPR registration and volume-data reporting from 2027. Harmonized QR-code labeling and compostability standards from 12 Aug 2028. Design-for-recycling requirements, minimum recycled content and empty-space limits (max. 50%) from 1 Jan 2030 or per the respective EU legal acts. Higher recycled-content quotas follow from 2040.
The roadmap below translates the regulatory deadlines into operational phases, as we recommend them to our customers.
Analysis
Taking stock: what do we pack today, and where are the PPWR gaps?
What happens
- Packaging audit: which SKUs use which packaging?
- Role clarification: manufacturer for conformity, producer for EPR, importer, distributor, 3PL
- Supplier assessment for PPWR documentation readiness
- Empty-space measurement per product group (baseline for 2030)
What you have at the end
- Audit report
- Role matrix
- Supplier matrix
- Empty-space baseline
Planning
From analysis to plan: prepare processes, WMS and budget.
What happens
- Define process adjustments in the packing process
- Review WMS configuration: carton-selection logic, documentation
- Budget for material and system changeovers
- Brief partners and packaging suppliers
What you have at the end
- Changeover plan
- Budget approval
- Partner briefings
Implementation
Roll-out in live operations: new materials, training, pilot runs.
What happens
- Implement new packaging solutions in production
- Train packing staff (carton selection, filling material)
- Test runs with optimized packing processes
- Take documentation systems live in the WMS
What you have at the end
- Compliant cartons in use
- Teams trained
- Pilot runs passed
PPWR obligations go live
From this day on, every shipment counts. The PPWR obligations apply EU-wide.
What applies from now on
- Substance restrictions (PFAS) under Art. 5 take effect
- Re-use requirements under Art. 11
- Basic labeling & traceability under Art. 15
- Information and reporting obligations, Art. 28, 32, 44, 55
- Conformity assessment under Chapter VII
Day-to-day operations
- PPWR conformity demonstrable
- Monitoring dashboard active
- First reports prepared
Second wave
The long-term requirements: design for recycling, QR codes, minimum recycled content.
Key milestones
- 2027: take-away information duties, volume-data reporting, EPR registration in every EU member state (until then, the national registers such as LUCID continue to apply)
- 2028: harmonized QR-code labeling, compostability standards
- 2030: design-for-recycling requirements, minimum recycled content per category (incl. 35% for other non-contact-sensitive plastic packaging), empty-space cap of max. 50%
- 2035–2040: higher recyclability and recycled-content quotas, incl. 65% for other non-contact-sensitive plastic packaging
Permanently in place
- Continuous audit
- QR-code labeling live
- Recycling reporting established
Our preparation
How is FIEGE preparing for the PPWR?
FIEGE is preparing for the PPWR with four concrete measures: empty-space optimization in the packing process, a systematic material changeover to recyclable and PFAS-compliant alternatives, WMS-based documentation management, and industry-specific packaging solutions. As a contract logistics provider since 1873 that processes up to 85 million returns per year, one thing holds true for us: when the packaging rules change, our processes change, and so do those of our customers in healthcare, consumer goods, fashion, FMCG, retail, industrial and other sectors.
That is why our preparation did not start with the adoption of the regulation; we have been actively working on concrete solutions, together with our customers and packaging partners such as Bischof+Klein.
We do not see our role as explaining the PPWR to our customers. That is what legal advisors and industry associations are for. Our role is to enable operational implementation: adapting processes, providing materials, ensuring documentation.
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1
Empty-space optimization
We analyze carton ranges and filling-material use and adapt packing logic and carton selection in the WMS. This brings the empty-space ratio down to PPWR level (max. 50% from 2030) and reduces material and transport costs at the same time.
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2
Material changeover
We identify what in the packaging portfolio does not (yet) meet the new requirements and develop compliant alternatives together with customers and packaging partners. The focus: PFAS limits for food-contact packaging (from 12 Aug 2026) plus recyclability and minimum recycled content from 2030, which differ by packaging type.
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3
Documentation management
Through the WMS and packing-station processes, we create SKU-level transparency on which packaging is used and which evidence is on file, especially where declarations of conformity are missing or cannot be obtained from suppliers. This data foundation supports EPR volume reporting and audits and shows where action is needed.
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4
Industry-specific solutions
Because the PPWR affects every industry differently, we develop tailored concepts: from returns-ready mailing bags in fashion to PFAS-compliant insulated packaging for food and MedTech.
Re-use instead of single-use, already in operation: our joint venture Multiloop has been producing reusable shipping packaging made of recyclable, water-repellent polypropylene since April 2025. A single reusable box replaces around 30 single-use cartons on average and saves up to 86% CO₂. At the end of its life cycle, it is recycled into new Multiloop boxes. What we implement today for efficiency and sustainability reasons becomes a building block for the PPWR re-use quotas from 2030.
Our role in the PPWR context
In its current sustainability report, FIEGE explicitly classifies the PPWR as one of five key EU regulations that we operationalize for our customers. From the Sustainability Report 2025 (German), page 57:
| Regulation | Regulatory requirement | FIEGE's contribution | Customer benefit |
|---|---|---|---|
| PPWR | Requirements for packaging, recyclability and evidence management | Packaging take-back, sorting, recycling logistics and material-flow data | Reliable fulfillment of packaging obligations and a sound basis for packaging optimization |
| EPR | Take-back and disposal obligations for products and packaging | Operational take-back, sorting and disposal processes incl. documentation | Legal certainty and less burden in implementing statutory obligations |
| CSRD | Standardized sustainability reporting under the ESRS | Provision of structured, auditable data on take-back, recycling, material and emission flows | Higher reporting quality and lower internal effort for data collection and consolidation |
Source: FIEGE Sustainability Report 2025 (German), chapter 2.2 "Resource efficiency — circular economy", p. 57. Also covered in the report: WEEE (waste electrical equipment take-back) and ESPR (Ecodesign for Sustainable Products Regulation).
FIEGE ReLog GmbH · Waste Control (WaCo)
Thinking of waste as raw materials
Behind the PPWR requirement of "packaging take-back, sorting, recycling logistics and material-flow data" stands a dedicated FIEGE department: Waste Control, or WaCo for short. The name combines two principles.
We see waste not as refuse but as residual materials with raw-material potential that can be returned to the materials cycle.
As the central partner of our sites and customers, we support and manage every step in handling residual materials together with them.
The four pillars of WaCo
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1
Waste disposal & recycling
Focus on reuse, energy recovery and sustainable disposal where required.
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2
Circular economy
Take-back programs for electronic waste, dismantling services, and repair and refurbishing offers, tailored to customer needs, to maximize material recovery.
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3
Certification & reporting
Data-based monitoring of waste streams and recycling rates.
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4
Raising efficiency & awareness
Promoting environmental awareness across the company and using recycled materials.
WaCo has been a certified waste management company since 2005 and is audited annually by DEKRA. In 2024, we achieved a recycling rate of 58% across all waste streams; in addition, we are investing in Resourcify, a leading digital platform for waste management and recycling. This lets us manage material flows in a structured, data-driven way, creates full transparency on input and output and continuously increases resource efficiency: the operational foundation on which recyclability and material-flow evidence in the sense of the PPWR become concrete.
We are actively helping to build the circular ecosystem: stakes in sustainability start-ups
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Resourcly AI platform for reusing components and materials · Mannheim
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Resourcify Digital waste and recycling management
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Multiloop Reusable packaging systems for e-commerce
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FRYTE Sustainability tech in logistics
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Retraced Supply chain transparency and traceability
Source: FIEGE Sustainability Report 2025 (German), p. 56 & p. 74
Summary
The essentials in 5 points
The PPWR changes fulfillment processes in the EU from 12 August 2026. Here are the five key points companies need to know now:
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Effective date
The PPWR takes effect on 12 August 2026.
Regulation (EU) 2025/40 entered into force on 11 February 2025. Most obligations — substance restrictions (PFAS), re-use, information and reporting obligations, conformity assessment — apply from 12 August 2026.
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Roles
Roles decide: the manufacturer for conformity & documentation, the producer for EPR.
The manufacturer under Art. 3(1)(13) PPWR is responsible for conformity and technical documentation. The producer under Art. 3(1)(15) bears the EPR obligations (system participation): already established in Germany via the VerpackG, harmonized EU-wide under the PPWR with registration per member state and, expected from 2029, fees modulated by recyclability. Fulfillment service providers are not automatically responsible, but can trigger obligations of their own through their own packaging decisions, branding, imports or repacking.
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PFAS limits
PFAS in food-contact packaging restricted from 12 August 2026.
Limits: max. 25 ppb per individual substance, 250 ppb in total, 50 ppm including polymeric PFAS (Art. 5). In testing practice, total fluorine above 50 mg/kg requires evidence of the PFAS source; this value is not a separate Art. 5 limit. Refrigerated packaging and barrier coatings are affected as well.
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Empty space
Maximum 50% empty space from 2030.
From 1 Jan 2030 (or three years after the implementing act), an empty-space cap of 50% applies to e-commerce, grouped and transport packaging (Art. 24). Packing logic in the WMS is the main lever.
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Recycling
Design for recycling and minimum recycled content from 2030.
From 1 Jan 2030, or per the delegated EU legal acts, harmonized design-for-recycling criteria apply. Plastic packaging additionally faces minimum recycled content by category (Art. 6, 7): including 30% for single-use plastic beverage bottles, 30% for contact-sensitive PET packaging, 10% for contact-sensitive other plastics and 35% for other non-contact-sensitive plastic packaging. From 2040, the quotas rise further per category. Mono-material solutions win.
Get in touch
Ready for the PPWR? We're here to support you.
The PPWR demands preparation: in the packing process, in materials, in documentation. As a logistics service provider, we ourselves take on different PPWR roles depending on the scope of services, for example as manufacturer, producer or purely as a fulfillment service provider (FSP). If you would like to know where your fulfillment stands today in terms of PPWR conformity and what needs to be done, we are happy to support you in an advisory capacity. Just get in touch.
This article does not constitute legal advice. The information is based on our current understanding and our operational experience as a logistics service provider. For binding legal assessments, we recommend consulting specialized legal advisors.





